Tag Archive for 'power'

Centro generator snow start test

As part of our extensive Planned Preventative Maintenance (PPM) schedule at our Centro datacentre facility, we run start tests on our generators every two weeks.

These generators provide stand-by power in the unlikely event of a utility outage on both HV supplies to the datacentre. We store enough diesel on-site to run the entire facility for around 4 days, and we have fuel resupply agreements with multiple fuel providers to ensure we can continue operating from generator power even in case of a prolonged outage.

We posted an image of the snow that had settled at Centro over on our Twitter page (over a foot deep in most places!), but as a generator start test was scheduled for today, we’ve uploaded the CCTV footage as an extra bonus:

Our generators are constantly heated and their starter batteries kept fully charged to ensure they are available as quickly as possible to provide backup power to our facility.

During this start test, the outside temperature was around -1C, and both generators started, synced and closed their breakers on to our main switchgear in 18 seconds, well within normal operating tolerances (we have battery supplies for our UPS system to last around 10 minutes before the generators kick in). The generators are run for around 30 minutes, during which time the on-board management computers are checked to ensure that there are no faults.

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Centro Cooling efficiency

Early on in the design stage for our new Centro datacentre, we recognised the importance of in depth monitoring, reporting and trending capabilities across the entire facility, both for troubleshooting and early warning purposes, and for analysing efficiency data.

As such, the facility is equipped with an extensive Building Management System (BMS), which tracks around 2,000 variables in real time, including the status of the fire protection equipment (zoned detectors, VESDA, and FM200), leak detection system, cooling plant (CRACs, chillers, pumps/inverters), and power infrastructure (branch circuit metering, as well as meters on every outgoing way on main and distribution electrical switchgear, UPS plant and generators).

This level of monitoring has recently had even greater importance attached to it given the upcoming requirements for cap and trade carbon taxes, allowing us to collect data on energy usage (kWh, kW, power factor, voltage, and current) on a per-rack basis, and report this to our customers.

Our Centro datacentre facility has been up and running for nearly 3 months now, so we thought it would be worthwhile doing some analysis on the efficiency of our cooling equipment. We have installed highly efficient Computer Room Air Conditioning (CRAC) units, with electrically commutated (EC) fans, and have also used high efficiency over-sized inverter driven pumps, and high efficiency external packaged chillers with a higher than usual return water temperature, so we were hoping for promising figures.

Centro cooling efficiency graph

We’re pleased to announce that our initial analysis shows a PuE figure of 1.63! We are especially happy with this as our current situation with a large number of customers still populating their racks presents several big issues with part-load efficiencies on key plant equipment, particularly UPSs and Chillers.

The Green Grid specify:

Some preliminary work indicates that many datacenters may have a PUE of 3.0 or greater, but with proper design a PUE value of 1.6 should be achievable

We are continuing to improve the systems and processes in place at the Centro facility and hope to make even greater efficiency savings with additional investment in plant in the coming months.

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Centro update – HV transformer installation and chiller pipework connections

3MVA HV transformer installed within secure compound

3MVA HV transformer installed within secure compound

HV feed from our dedicated substation being terminated

HV feed from our dedicated substation being terminated

First of 24 LV cables connecting the transformer and switchgear panels

First of 24 LV cables connecting the transformer and switchgear panels

Final connections being made on chilled water pipework

Final connections being made on chilled water pipework

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Centro update – LV power connections

LV cable ready for installation

LV cable ready for installation

Cables ready for 2,500A interconnect to Suite 1 LV panel

Cables ready for 2,500A interconnect to Suite 1 LV panel

2,500A interconnect between switchgear panels installed

2,500A interconnect between switchgear panels installed

LV distribution cables installed on to heavy duty traywork

LV distribution cables installed on to heavy duty traywork

A+B 32A under-floor commando outlets being installed

A+B 32A under-floor commando outlets being installed in Suite 1

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Centro update – LV Switchgear and PDUs

Delivery arrives on-site

Delivery arrives on-site

Loading LV switchgear in to the Switchgear Room

Loading LV switchgear in to the Switchgear Room

Positioning first LV switchgear panels

Positioning first LV switchgear panels

Suite 1 LV panel installed and ready for testing

Suite 1 LV panel installed and ready for testing

Dual incoming 2,500A breakers on Suite 1 LV Panel

Dual incoming 2,500A breakers on Suite 1 LV Panel

PDUs installed in to Suite 1 Plant Room

PDUs installed in to Suite 1 Plant Room

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Centro update – FM200, power tray work and air conditioning ducting

FM200 gas installation in to Switchgear Room

FM200 gas installation in to Switchgear Room

Heavy duty tray work for LV cabling to Suite 1

Heavy duty tray work for LV cabling to Suite 1

Forming ducting for air conditioning in the comms rooms

Forming ducting for air conditioning in the comms rooms

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Centro update – HV switchgear connections

Gyron sign on HV substation enclosure

Gyron sign on HV substation enclosure

Cross section through the HV cabling

Cross section through the HV cabling

Testing redundant HV connections in to the switchgear

Testing redundant HV connections in to the switchgear

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Centro update – Switchgear Room

Switchgear room with raised floor complete

Switchgear room with raised floor complete

Support frames for initial LV switchgear installation

Support frames for initial LV switchgear installation

LV power distribution traywork installation under way

LV power distribution traywork installation under way

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Centro update – Pulling HV power and fibre cables

Finishing the final leg of duct installation

Finishing the final leg of duct installation

Preparing to pull the first 200m of HV cable ducting

Preparing to pull the first 200m of HV cable ducting

HV cable following pull through initial leg of ducting

HV cable following pull through initial leg of ducting

Preparing North fibre entry point in to the facility

Preparing North fibre entry point in to the facility

Pulling multi-core armoured fibre cable through dedicated duct

Pulling multi-core armoured fibre cable through dedicated duct

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Centro update – Chiller and transformer bases

Cutting chiller support pads in to rear plant yard

Cutting chiller support pads in to rear plant yard

Setting concrete bases for air conditioning chillers

Setting concrete bases for air conditioning chillers

Concrete pads ready for chiller installation

Concrete pads ready for chiller installation

Preparing duct from substation to HV transformer

Preparing duct from substation to HV transformer

HV transformer base formed and trenchwork prepared

HV transformer base formed and trenchwork prepared

HV transformer base ready for installation with link to on-site substation

HV transformer base ready for installation with link to on-site substation

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